Título: | FATIGUE FAILURE ASSESSMENT IN ULTRASONIC TEST BASED ON TEMPERATURE EVOLUTION AND CRACK INITIATION MECHANISMS | ||||||||||||
Autor: |
MARIA CLARA CARVALHO TEIXEIRA |
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Colaborador(es): |
MARCOS VENICIUS SOARES PEREIRA - Orientador |
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Catalogação: | 09/NOV/2023 | Língua(s): | ENGLISH - UNITED STATES |
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Tipo: | TEXT | Subtipo: | THESIS | ||||||||||
Notas: |
[pt] Todos os dados constantes dos documentos são de inteira responsabilidade de seus autores. Os dados utilizados nas descrições dos documentos estão em conformidade com os sistemas da administração da PUC-Rio. [en] All data contained in the documents are the sole responsibility of the authors. The data used in the descriptions of the documents are in conformity with the systems of the administration of PUC-Rio. |
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Referência(s): |
[pt] https://www.maxwell.vrac.puc-rio.br/projetosEspeciais/ETDs/consultas/conteudo.php?strSecao=resultado&nrSeq=64720&idi=1 [en] https://www.maxwell.vrac.puc-rio.br/projetosEspeciais/ETDs/consultas/conteudo.php?strSecao=resultado&nrSeq=64720&idi=2 |
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DOI: | https://doi.org/10.17771/PUCRio.acad.64720 | ||||||||||||
Resumo: | |||||||||||||
The determination of fatigue life to design structures and mechanical components
is extremely important. The S-N curve can be affected by different operational
conditions, and some factors are more pronounced under ultrasonic fatigue test,
depending on the material. The influence of the high frequency in self-heating
phenomena and frequency effect are discussed. A relevant aspect in VHCF is the
mechanism of crack initiation and propagation. The fish-eye and fine granular area
(FGA) phenomena were encountered on the fracture surfaces. This thesis is divided in
3 topics: temperature evolution, microplasticity strain amplitude, and investigation of
the FGA region. The materials under study are DIN 34CrNiMo6 and DIN 42CrMo4
steel. Ultrasonic fatigue test was conducted at different intermittent driving and loading
ratios, accompanied by an infrared thermographic camera. These results obtained by
the thermographic camera were used to developed an artificial intelligence model using
machine learning to predict the temperature-number of cycle curves based on the
fatigue life. The model was able to predict the temperature and the coefficient of
determination values to be above 0.98. In order to predict the fatigue life, parameters
were selected based on stress, the traditional S-N curve, slope temperature at the
beginning of the test, (Rayleigh ratio), heat dissipation, Qcyc, and gradient temperature. A steady state
temperature was reached approximately in 5E+04 cycles with both steels. It is
noticeable that the number of cycles to failure increases as slope temperature and heat
dissipation decreases. (Rayleigh ratio) provided better agreement with the experimental results
followed by Qcyc. Moreover, ultrafine grains in the cross–section of the FGA between
500 - 700 nm within the fracture surface were detected by FIB and EBSD analysis.
Local grain refinement was choose the best model to explain FGA formation. The
non-metallic inclusions were ultimately responsible for all internal crack initiations of
Al2O3.
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