Título: | LOW FLOW LIMIT IN SLOT COATING PROCESS OF POLYMERIC SOLUTIONS | ||||||||||||||||||||||||||||||||||||||||||||
Autor: |
OLDRICH JOEL ROMERO GUZMAN |
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Colaborador(es): |
MARCIO DA SILVEIRA CARVALHO - Orientador |
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Catalogação: | 21/OUT/2003 | Língua(s): | PORTUGUESE - BRAZIL |
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Tipo: | TEXT | Subtipo: |
THESIS
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Notas: |
[pt] Todos os dados constantes dos documentos são de inteira responsabilidade de seus autores. Os dados utilizados nas descrições dos documentos estão em conformidade com os sistemas da administração da PUC-Rio. [en] All data contained in the documents are the sole responsibility of the authors. The data used in the descriptions of the documents are in conformity with the systems of the administration of PUC-Rio. |
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Referência(s): |
[pt] https://www.maxwell.vrac.puc-rio.br/projetosEspeciais/ETDs/consultas/conteudo.php?strSecao=resultado&nrSeq=4022&idi=1 [en] https://www.maxwell.vrac.puc-rio.br/projetosEspeciais/ETDs/consultas/conteudo.php?strSecao=resultado&nrSeq=4022&idi=2 |
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DOI: | https://doi.org/10.17771/PUCRio.acad.4022 | ||||||||||||||||||||||||||||||||||||||||||||
Resumo: | |||||||||||||||||||||||||||||||||||||||||||||
Slot coating is a common method in the manufacture of a
wide variety of products. The thickness of the coated
liquid layer is set by the flow rate fed to the coating die
and the speed of the substrate, and is independent of other
process variables. An important operating limit of slot
coating is the minimum thickness that can be coated at a
given substrate speed,generally referred to as the low-
flow limit. For Newtonian liquids, the mechanism that
defines this limit balances the viscous, capillary and
inertial forces in the flow. Although most of the liquids
coated industrially are polymeric solutions and dispersions
that are not Newtonian, most of the previous analyses of
operability limits in slot coating dealt only with
Newtonian liquids. In the case of liquids made non-
Newtonian by polymer viscoelasticity, stresses can alter
the force balance in various parts of the coating bead and
consequently the onset of instability. In this work, the
low-flow limit in cases of non-Newtonian liquids is
examined by both theory and experiment. The Oldroyd-B and
Giesekus constitutive equations that approximate
viscoelastic behavior of polymer solutions were used,
together with momentum and continuity equations, to model
two-dimensional flow in the downstream part of a slot
coating bead. The equation system was solved with the
Finite Element Method. The results show how the viscoelastic
properties can affect the stress field in the liquid and
the force balance near and at the downstream meniscus,
thereby illustrating how non-Newtonian behavior can alter
the flow instabilities that determine the coating window of
slot coating. The flows themselves were visualized by video
microscopy and the low-flow limit was found by observing,
at given substrate speed, the feed rate at which the flow
becomes unstable. Different solutions of low molecular
weight polyethylene glycol and high molecular weight
polyethylene oxide in water were used in order to evaluate
the effect of mildly viscoelastic behavior on the process.
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